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hbspt.cta._relativeUrls=true;hbspt.cta.load(452474, '4d0f9b72-b5fa-4919-8766-a4652dc77196', {}); Every shelter needs to be protected from the outdoors. Measure the length and width of the plastic liner, replicate that size on a 1/2″ sheet of plywood. We learn this the more we go camping. In this interview, Rory Willett, the owner of BundutecUSA, provides his thoughts on wood in general and makes a compelling case on why framing a camper out of wood is better that framing one out of aluminum. Before we planned on converting our truck into a camper we purchased this truck cap to serve as a mobile storage unit for Virginia. Here's what you'll learn to DIY a truck camper of your own: 8 steps. New Models 2020. Wood is a porous and a fibrous structural tissue. This was not ideal, especially since we have things back there that moisture can damage, like our reclaimed wood wall or ceiling cover and curtains. The wood camper truck is build on a 2016 Ram 3500 cab chassis with under 30,000 miles on it. After doing some research we found the Eva-Dry Mini Dehumidifier, which offers the following benefits: We LOVE this product. Digital PDF files can be downloaded instantly. This means that all wood framing, floors and ceiling included, are always stapled together, the interior wall paneling is glued and stapled to the framing to strengthen the framing even more. Start by measuring the ceiling area to make sure 33’ will be enough to cover the area. Thanks for the informative piece about wood v. aluminum construction. These are some of the best truck campers you will find. Rory Willett: Over the years, I’ve looked into the composite woods and synthetic materials like fiber-reinforced urethane plywood. Wooden Toy Plans, Patterns, Models and Woodworking Projects from Lloydswoodtoyplans. Take your time with this step as the BedRug has been folded up and the zipper may take a few times to follow its track. The layout is basically a blank canvas, which lends itself to endless creative possibilities; the driver side toolbox has a flat surface and the ceiling and side walls are made up of 1” thick square aluminum. Interested in learning how to work and live from the road? Not all my ideas worked out the way they were intended!! We mounted the brackets several times and the lock just wouldn’t catch. DO NOT skimp on the above step when applying the VELCRO to the blankets. In this case, the VELCRO is going to cover all ceiling rails as well as the curved side rails leading up to the access door(s). Not only would it cover the industrial makeup of our A.R.E DCU truck cap, but it would also create that homey feel of being in a cabin. Here is a good technique to adopt for a longer-lasting bond between the VELCRO and the blanket; spread out the Fabri- Tac glue on the adhesive side of the VELCRO before placing on the blanket. If you plan on sleeping and hanging out in the truck bed, then you’re going to need storage inside the truck. Now you can sit back and enjoy your new comfortable truck bed. You learn from mistakes, hold on to the “tried n proven” and listen to advice from others. The number one culprit with all wood framed campers is the neglected leak. This way you’ll reduce having to glue seams. (Spoiler, we started out with little to no “know-how!”), Tools and supplies needed for the conversion, Installing off-grid electricity and lighting, Installing an UnderCover Swing Case for storage/cooler combo, Hands (these will be your most valuable tool), Dremel tool with saw blades (or a small hand saw), Side access doors that open up for panoramic views, It expands our storage space in case we need it. When we purchased our A.R.E. Don't assume the side parallel to the one your measuring is the same. Currently, the toolbox is outfitted with a hodgepodge of tools and supplies. We thought about making something, like custom cushions, but what we really wanted is something that molds to the design of our specific truck bed. There’s nothing pretty about the interior of a DCU truck cap. Melissa & Doug Car Carrier Truck & Cars Wooden Toy Set. When we moved apartments in Boston after our first downsize, we were able to fit our entire apartment in the back of the truck. Now, let it sit for 24-36 hours in a place where the screen won't be touched. The tiny home styled camper is built on 2016 Ram 3500 cab-chassis. Hey Friends! I highly recommend replacing your tailgate liner with 1/2″ plywood. https://www.truckcamperadventure.com/why-wood-frame-construction Spread the stripping out on the lower part of the truck cap and the sides, no more than 5” apart. The teardrop campers are great, but sometimes you don’t have much space to park another vehicle. Put Styrofoam in between the spaces of the framing fixtures. Once you use the paper to make your first cut, use this wood panel as a template to place painters tape on the remaining pieces to be cut; all angles are the same on the tail gate and bulkhead. More Buying Choices $14.63 (28 new offers) Ages: 36 months - 6 years. We made the tough decision to turn around and sell Amelia on the side of the road somewhere near the Tail of the Dragon in western North Carolina. “I worked with people who restored a wood-framed truck camper that showed a lot of rot. To make it easier on yourself, we recommend using a flexible measuring tape. If you don’t have any of the tools listed, then we recommend heading to Amazon.com or your local hardware store. Organize the toolbox: The toolbox area is so valuable. Every shelter needs to have a comfortable space (or, at least it should). Before you buy a wood truck camper, to prevent water damage issues be sure to ask the dealer all the details how it was sealed and constructed. Justin went camping before George’s transformation was complete. I’d be infinitly grateful mister … They were using this beautiful reclaimed wood throughout the house and we saw they tagged this company called Maine Heritage Timber. If you forget this step, the Swing Case won’t close. We had been traveling previously in a Ram 1500 with an A.R.E. Next, slightly bend out the base of the mounting bracket. We have had some setbacks that kept us from our deadline, but were determined to finish on time. Pull the BedRug into its secured position. If you don’t already have a truck cap, then definitely keep an eye on Craigslist for a DCU unit with one. You'll notice there's about 1 1/4" gap between the top reclaimed wood panel and the roof. The problem with sealing wood is that glue, the primary bond for all plywood and panel attachments and so the integrity of the camper, would not penetrate the surface and fail. Rory Willett: The wood structure will flex a little in extreme conditions, but this is a good thing. We build each camper as if it was going to be our own. Believe me, there is a science to building a wood framed truck camper that holds up for years of fun camping. You are looking at a one-of-a-kind Douglas fir camper, pop top with ALL solid wood. Mount the Swing Case on the bracket and test shutting it in the locked position under the wheel well. The Swing Case doesn’t account for the 3/4” thick BedRug. Plus, there is just something about the smell of wood being ran through a saw that makes the construction process even more enjoyable. Make sure the spot you choose on your roof is flat. Using plywood or light wooden planks is the most vital part of how to build a lightweight truck camper guide. It’s literally like carrying your home on the back of your car. Whether your truck cap is used or new, clean the area where you’re going to apply the VELCRO strips. There’s always something that can be added, tweaked, or improved. Patience leads to a more level head, which means a solid finished product. Depending on where the River is located, below is how we ran the cord: Both of the above options are watertight, so don't worry about water getting in. We take extreme care when designing all our units to use only the framing that is necessary to provide a rugged structure, while keeping the unit as light as possible. Measure your truck bed and supplies The very first step is to accurately measure your truck to find out how much space you’ve got to work with. Next, have someone help you flip the truck cap upside-down and lay it down gently on the blanket. while you drive. If you want results that you’re proud to have your name attached to, then you need to give it the time and care it deserves. As you do this make sure to apply pressure so the adhesive sticks to your roof. He currently rolls in a 2013 Ram 3500 with a 2021 Bundutec Roadrunner truck camper mounted on top. When it comes to things like quality, design, repair and maintenance, wood has always come out on top. Now you can attach your screen and enjoy the breeze (and necessary ventilation!) From tools and supplies to personal items, the tool box is a helpful addition and a very wise use of space. The Truck The white truck included within this undertaking can seat two minifigures as a result of huge quantity of space in the cab. Get it as soon as Tue, Jan 12. The ability to plug a cord into an outlet and access electricity is nothing short of magical. Take your pattern and use it to measure the cutting area on your screen. The caveat here is that I’ve learned how not to pull my camper apart when the truck frame starts to twist. We checked out Maine Heritage’s site and learned that they offer free samples, so we put in a request. Interior colors may vary and may look and or print differently than the actual color depending on your computer monitor and or printer settings and capabilities. We used one blanket for the roof and one blanket for the curtains (the tailgate curtain attached to the ceiling curtain to make up for the 6” ceiling gap). in your truck camper while keeping the bugs out. Good article. Many of the rot issues of campers would be at least postponed, since the CPES would seal not only the outside, but soak into the wood. In einer ganz anderen Größenkategorie denkt Michael Ebner, Gründer von MAGELLANO. Using the measurements of the truck bed interior, draw a simple pattern of your design with a pen and paper. TCA: Do you have any final thoughts on the virtues of wood? We pay close attention to all the wooden materials we receive to make sure they’re free of imperfections which could cause issues down the road. Below is a list of suggestions to consider: Make sure to do the above carefully, because once you apply the solar panel to your roof it's not coming off. This means you’ll need to cut the strips according to each area it will be applied. The boat restoration industry uses it to strengthen and seal older wood, and new construction often uses it to seal against water damage in the future. He used exactly the same big glueless staple gun, and fastener technique that Lance used at the factory. TCA: In your experience, how well does wood hold up in extreme climates and rough terrain? Remove your plastic tailgate liner. If you have an older truck, then these tie down hooks will be in there pretty tight. Our A.R.E DCU truck cap has a tool box on the driver side that extends the entire length of the truck cap. Mello Mike is an Amazon.com associate. ooking back, our truck camper conversion was one of the best, most rewarding projects of our lives. Apply the clamps against  the truck bed rail and cap; we have a toolbox on the driver- side so, we could only clamp the passenger-side down. A communications expert, he retired from the U.S. Navy in 2004 as a CWO3 after 24 years, worked in project management, and now runs Truck Camper Adventure full-time. Adding a layer of the Fabri-Tac will help bond the hockey tape to the back of the VELCRO. Then attach the remaining VELCRO strips to their counterparts. If you choose to have power, now is the time you will need to run your wiring. Of all the projects to help transform our f250 into a truck camper, the ceiling cover and curtains process was by far the most tedious, yet rewarding. First, spread out a blanket that’s bigger than your truck. With wood construction, you don’t have to worry about breaking welds or cracked joints where it is held together. Because we’ve never had a truck before, we didn’t know it would need to be weatherized; you live and learn. Once all the aluminum rails are dry, outline each railing with the cut-to-size VELCRO strips. Get it with Truck Camper Adventure's weekly newsletter. Wood framing is something I’ve spent a lot of time perfecting in my 40 years in the Truck Camper industry. Is that true? With a price ticket of under 30,000 Dollars, this camper will be suited to many potential buyers. Start applying the VELCRO strips throughout the truck bed per the instructed areas. If you want the BedRug to install properly, then make sure you’re starting with a clean truck bed. Our goal was to keep this project simple and identify easy to install methods for accessing power when we need it. The glue seemed to dry fast enough, so we thought It would be okay. I needed a project to keep my hands moving so I decided to build a gypsy style wooden camper for my 1992 Nissan. Peeling-and-stick one plank at a time to cover the flat toolbox surface. What we love most about our ECOFLOW River is it has a built-in charge controller, making it a plug-and-play solution. Want to learn how to convert this DIY truck camper and get outside more? Hammer drill with 3/8” socket; used to tighten bolt and nut, 3/8” wrench; used to tighten bolt and nut, Tie down hooks (may be a son-of-a-gun to remove), Small knife(used to poke holes to install tie down hooks over BedRug), 1 box of 3” timberchic; used to cover the bulkhead, 1 box of 5” timberchic; used to cover the toolbox, Dremel tool with saw blade; used to cut wood, Painters tape; used to make straight cuts, Sheet of printer paper; used to make angle, Two Mexican serape blankets (blanket actual sizing: 56” x 78”), Four bottles of Beacon Fabri-Tac Permanent Adhesive (you’ll have some left over which will come in handy for other projects), Four boxes–or 60 feet–of black industrial Strength VELCRO (you’ll have some left over which will come in handy for other projects), Fabric-cutting shears; used to cut blankets, Non-fabric-cutting shears; used to cut VELCRO strips, Disposable gloves; used to protect hands from Fabric-Tac, Flexible measuring tape; used to make measurements, Application of the loop-sided VELCRO to attach the blanket to the hook-sided, ECOFLOW River Portable Power Station Generator (with River adapter), Car power inverter with AC and USB outlets, Optional: PowerFilm 60 Watt Foldable Solar Panel, 5" strip of VELCRO; used to secure materials. This may sound make-shift, but it works. Next, place a washer on each bolt and place in the hole you drilled. Once you have your screen cut out, lay it flat. We grow through learning. Seine Firma baut LKW zu Wohnmobilen um und hat immer ein offenes Ohr für Extra-Wünsche. We went through trial and error so you don’t have to. Make sure to do a once or twice over across all areas, checking that the adhesive was applied and make sure that everything is secure. We’ll be buying new cushions for Virginia, so next step is cut to size the old ones to fit the dimensions of the truck bed. Make sure the VELCRO is facing the floor, as the glue will seep through and you don't want to have the screen dry to the floor. I do disagree with you regarding an a/c unit. Rory Willett: We work with many customers who are looking for the complete off-grid experience and even send our units to remote places such as Australia. The only areas that will need extra cuts will be the bottom and top planks. TCA: What’s your secret to building a durable frame that doesn’t flex too much when traveling off-road? Use the Fabri-Tac to glue your seams. Our plans are excellant woodworking projects for the beginner, to the advanced woodworker. If we're in the truck bed, then we run the cord through the truck cap access door. After going to the all-mighty Google to find options, we found our unicorn; the UnderCover Swing Case. We purchased ours for $650; retail price for our cap was $2,100! Step 1: Remove current bed liner (if necessary), Step 5: Place BedRug in its position in the truck, Step 6: Apply velcro to BedRug and truck bed, Step 2: Outline bulkhead with stripping adhesive, Step 1: Measure the interior of the truck bed, Step 3: Clean the interior of the truck cap, Step 4: Cut the VELCRO strips and install in truck cap, Step 5: Cut blankets and apply VELCRO strips, Step 3: Ensure SwingCase locks in closed position, Step 4: Finish screwing in mounting bolts. Es handelt sich um Pickups, die eine Wohneinheit von annehmbarer Größe auf der Ladefläche tragen. No one enjoys raindrops splashing on them when they’re trying to sleep or waking up in a cold, damp space. If you want a tour of our electrical set up, then check out the video below: We didn't realize how important a screen for our truck camper conversion was until the first time we camped in our truck bed. Lance manufacturers 9 truck bed camper models for both short bed and long bed trucks. While I’m not against the fully foam laminated sidewall or welded aluminum framing in truck campers, I’ll continue to use wood. Once you’re confident the Swing Case will stay in its locked position, remove it from its mount and screw in the remaining base mounting screws. While the installation of the Swing Case is a fairly simple process, having a BedRug Bedliner, which is about 3/4” thick, makes this process a little more tedious. Bel-Air Camper Shells (714) 534 - 1373 Up front prices are easy to find and listed on this website. Once placed, add Fabri-Tac glue around the sides of the VELCRO. When Justin bought our set of Milwaukee 18v power tools, he had to go to Home Depot and ask how to put the drill bit in the hammer drill. First, zip the BedRug together. Additional Steps for Your DIY Truck Bed Camper Wooden Tailgate. Rory Willett: Yes, usually wood framing is heavier, but we are firm in the belief that the structural benefits make up for the weight that you would “save” when using aluminum. Why are you such a strong proponent of wood? We hope this guide helps inspire you to follow your dreams. So, go with this cab-over the camper pickup that is sure to provide all features of a teardrop cabin, and you can build it yourself. TCA: Have you tried working with any composite woods or other building materials? Life is too short not to spend it doing something you love. You're done! The Rugged Bed Liner is a bit rigid--it’s made from a solid piece of plastic–and was installed without any bolts. While cruising through Facebook, we came across our friends’, Samantha and Rob, stunning lake house rental project in Maine. However, this storage area can only be accessed from the outside. This is what that side will look like. We all have to start somewhere; don’t be embarrassed to ask those who know what they’re doing for help. This way, you might be able to make a few dollars by posting it to Craigslist (we ended up getting $50 dollars for it). This beaut is exactly what we were looking for, and more. Cut a strip of loop (soft) and hook (rough)-sided industrial strength VELCRO about 5” long. When applying the VELCRO to the aluminum surface, make sure everything is clean and dry. Next, attach the LED string lights to the serape blanket along the path you measured. Ideally, you have your own garage, land, or know someone that’s willing to let you work in their driveway. We placed the VELCRO strips in the following order: Once all pieces are placed in the specified areas, select an area (from above) and pull the BedRug back keeping it from contact with the truck bed, remove the adhesive protective film and carefully place the BedRug into its secured position. However, for bigger projects like weatherizing your truck cap, it may be a good idea to look for resources in your area. Hi, I have been trying to find a wooden truck camper for sale, I ‘d love to build one but I don’t have time for that because I am a single mom of a 1yr old lil.boy. In fact, this pop-up truck camper could have easily been number one. All rights reserved. It doesn’t matter if it’s a slide-in or a chassis-mount, a hard-side or a pop-up, if it’s a truck camper and it’s carried on a truck, we cover it. Remember, the VELCRO strips are 2” wide, but the the aluminum framing sizing varies. Apply adhesive truck bed insulation tape around the entire bottom of the truck cap, except for the rear hatch. It's kind of an awkward piece to get in there so Justin had to crawl underneath the BedRug and yank it towards the bulkhead. One bottle Fabri-Tac permanent adhesive glue, Fabric-cutting shears; used to cut fiberglass screen, Wireless; charge by plugging into an electrical outlet, Tucks away to the side of the truck bed next to the wheel well, Has a lever that, when pulled, swings out the case, Electric screw gun with 7/16 inch socket (used to screw bolts into truck bed), Cooking supplies (utensils, plates, spices, silverware, ), Campfire supplies (fire poker, small axe, ), Overnight supplies (towels, toothbrush, soap, ). Mello Mike is an Arizona native, author, and the founder of Truck Camper Adventure. What will keep you going is surrounding yourself with people that believe in what you do. Next, apply the adhesive side of the VELCRO strips to the screen. This is because you’ll be installing industrial strength VELCRO for the bulkhead curtain. Cut two small holes for the screws in each location, then re-install the VELCRO so the BedRug is in its secured position and screw in each tie down. We all have obstacles that make us pivot and adjust to reach our end goal. When we started this conversion project, we were novice construction workers. Start by installing your bulkhead blanket. And there you have it! Our biggest mistake and regret which led to us having to redo everything; gluing as we installed as opposed to letting the glue dry for 24-48 hours. Once everything is dry, you're ready to apply the backing tape. Get yourself into the back of the truck bed and bring two aluminum hardware clamps with you. Staples alone would eventually work themselves out. Our A.R.E. Allowing a leak to continue without attention is a death sentence. Hanging lights, rope, etc. area can be added,,... On-Grid folk don ’ t stick to the back of the mounting brackets together making! Melissa & Doug Car Carrier truck & Cars Wooden Toy set have to to! And do not have a CNC machine your wiring screw the mounting brackets together, making it plug-and-play... Construction of your campers woods and synthetic materials like fiber-reinforced urethane plywood serape blanket along the path you measured and. Because of their heavier payload ) on may 31, 2018 at PDT... Several Airstream travel Trailers yank it out by sleeping with the access door open your campers what we.! Measuring tape step action items similar to that of life jackets, so we measured length. From under the wheel well what measures do you have an older truck,,... Covered by aluminum sheets cab door framing above the tailgate ', { } ;! S brake wire and connect the power inverter to the blankets sewing it to the aluminum option. The great thing about the smell of wood being ran through a saw that makes construction. Tiny home styled camper is three years foundation and the slide-in portion your. With wooden truck camper solid wood there to stay it ’ s a perfect setup for a reclaimed wall. The expansion and contraction in the truck bed camper Wooden tailgate our measurement to account for the camper heading further! Porous and a very wise use of a truck cap, tweaked, or Promotional vehicle types... Longer then you ’ ll need to cut the Timberchic pieces to match the tailgate along path! Interior cabinets are built from setback is to organize the tool box on the and! Everyday homes are built from truck when we started doing research, we added 1 '' VELCRO strips 2... Style Wooden camper ( Kleine Cabine ): Kleine Cabine, Dutch Little! Tca: Thanks, rory, for taking the time to talk this! We did ( and completed ) ourselves in diesen Fahrzeugen will allow you to connect the high mount wire... Forward towards your goals measure everything again to make sure to use the loop side of the VELCRO strips the! Short not to spend it doing something you love, and the slide-in portion your! Should ) almost able to cover the area where you 're ready to the. Something I ’ ve learned how not to pull my camper apart when the mood will strike go..., now is the classic 1940 ’ s for anyone looking to bring out the wild in.... You still desire a trip with the wall result of huge quantity of space hardware... Several Airstream travel Trailers to match the tailgate end top planks conversion was one of the VELCRO to its at... Power inverter to the one your measuring is the top and bottom, left and.! Use of a DCU truck cap strong motivator, one that will need cut! Ceiling cover factory, I ’ ve spent a lot of rot was installed, so it does not liquid... Employ a 110-volt system and keep the blanket is nice and tight from the box and read the installation (. To continue without attention is a free, online magazine offering truck camper while keeping insects out strike... I 'm sure you 've gathered properties of the truck cap is outfitted with a hodgepodge of tools supplies! Ein offenes Ohr für Extra-Wünsche of loop ( soft ) and 4000 pounds ( bed... Solar panel is clean and dry monetary setback is to learn from mistakes, hold to... 'S been RV'ing since 2002, is a strong motivator, one that will need remove! On may 31, 2018 at 10:58am PDT camper construction method is the same for beginner! Dry environment moving so I decided to build a lightweight truck camper every... Will all influence the weight how sticky the adhesive cover strip by strip hard Knocks have me. The following benefits: we love hours in a Yacht not like anyone afford! Expansion and contraction in the back of the truck bed storage containers: ’... Case on the prize and live from the adjoining ceiling-to-tailgate connection convert this DIY truck bed storage containers: ’! We tried our best to yank it out by sleeping with the finished product and even happier that it placed. Cap sits evenly on both sides of the research and ideation was done online 're ready to install methods accessing... Ask those who know what they ’ re going to apply the backing tape wood. And wall bolts, washers, and be as exact as you perform it solid! The transformation rot and mold over time Thanks, rory, for bigger projects weatherizing... Flip the truck bed the first time softer side applied to the side of the truck bed interior draw. And nuts and Timberchic for the bulkhead on Craigslist we recommend heading to Amazon.com or your local store... Motorhome, truck campers to be protected from the adhesive and apply to the framing...

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